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DJ-R3X Animatronic Build

Date:

Role:

Sponsor:

January 2025 - Now

Project Lead

SnapMaker and Cal Poly's ME Discretionary-Fund Allocation Committee (MEDAC)

Led an interdisciplinary team in the full-scale design and fabrication of the DJ R-3X Audio-Animatronic inspired by Star Wars: Galaxy’s Edge. Oversaw project management, CAD development in SolidWorks, control systems integration, and hands-on fabrication, including welding and 3D printing. Mentored teammates in mechanical design, automation, and programming, guiding the project from concept through physical assembly.

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Maddy leading a SolidWorks Workshop

Motion Programming

Used Bottango to model and test expressive head movement and animation sequences.

3D-Printed Shells

Fabricated full-scale animatronic shells using 3D printing to establish accurate proportions and housing for internal mechanisms.

Special thanks to our sponsor, Snapmaker, for generously donating a 3D printer and PLA filament to support this build.

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Mechanical Design

Designed and refined internal mechanisms in SolidWorks, focusing on motion, fit, and serviceability.

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Shell Assembly

Assembled printed components to evaluate overall form, alignment, and visual impact prior to system integration.

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Control Systems

Programmed wrist articulation and waist rotation to enable synchronized, multi-axis motion.

Detailing & Effects

Integrated accessory elements, including LED lighting in the eyes, to enhance character expression and realism.

There Is More To Come!

Ongoing development, stay tuned for future updates as the animatronic continues to evolve.

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